Onset of Sliding: Size Scaling of Static Friction


 

Sliding friction across a thin soft lubricant film typically occurs by stick-slip, the lubricant fully solidifying at stick, yielding and flowing at slip. The static friction force per unit area preceding slip is known from molecular dynamics (MD) simulations to decrease with increasing contact area. That makes the large-size fate of stick-slip unclear and unknown; its possible vanishing is important as it would herald smooth sliding with a dramatic drop of kinetic friction at large size. Here we formulate a scaling law of the static friction force, which for a soft lubricant is predicted to decrease as  fm+ Δf /Aγ for increasing contact area A, with γ > 0. Our main finding is that the value of  fm, controlling the survival of stick-slip at large size, can be evaluated by simulations of comparably small size. MD simulations of soft lubricant sliding verify the theory.

 

Introduction

Boundary friction of sliding crystal surfaces across atomically thin solid or nearly solid lubricant layers, of considerable conceptual and practical importance, also constitutes an open physics problem, because the uncertain occurrence of stick-slip makes the prediction of the overall frictional regime − stick-slip or smooth sliding − rather uncertain. While for hard solid lubricants the answer is known, namely stick-slip for commensurate and crystallographically aligned interfaces or smooth sliding for lattice mismatched/misaligned interfaces, it is not so for soft solid lubricants. The latter, with shearing occuring inside the lubricant rather than at the surface/lubricant interface, represent the commonest case, realized at room temperature in e.g. commercial machine oils confined in between metallic surfaces. The possibility of smooth sliding would be especially relevant, because of the accompanying large drop of kinetic friction, often a very desirable outcome. The crucial controlling quantity is the magnitude of static friction  fs − the maximum pulling force reached before slip. So long as  fs is finite there will be stick-slip; when  fs drops to zero, there can only be smooth sliding. Realistic molecular dynamics (MD) simulations of lubricants confined between atomically flat surfaces generally indicate that stick-slip prevails for soft lubricants, with consequently high kinetic friction. However, while in smooth sliding the kinetic friction per unit area is essentially size independent, its static counterpart  fs may decrease with increasing contact area A. Despite the increased computer power, the simulated system sizes are still far too small to establish conclusively whether in the limit of mesoscopically large size the static friction will remain finite, and stick-slip will survive with large kinetic friction, or if it will vanish so that smooth sliding and low dynamic friction will eventually prevail. The time-honored approach borrowed from equilibrium statistical mechanics to this type of question is finite-size scaling. One can for example double repeatedly the size of the simulation cell and compare the change in the results with some analytically predicted size dependence from theory. Given a good scaling prediction, a few simulated sizes are often sufficient to establish the large-size limit with reasonable accuracy, and in particular whether static friction will drop to zero and stick-slip will disappear, or not.
Here we solve this question, first by deriving a size scaling law for static friction, and then showing that it fits realistic MD simulations yielding a well defined answer. Our end result is that (i) the predicted drop of the size-dependent part of the static friction per atom  fs is inversely proportional to the linear size of the contact (i.e. to A1/2), but that (ii) its predicted large-size limit is nonzero, so that stick-slip will generally survive in soft solid boundary lubrication.

 

Scaling theory goto top

To start off the theory, we inspect first the dynamics of MD simulations of sliding over soft solid lubricants. These simulations indicate that unlike hard lubricants where sliding occurs at the interfaces, plastic motion within the soft lubricant nucleates typically at some weak point well inside the lubricant film, such as a point defect, a dislocation, a local incommensurability, etc. (similarly to the "weakest-link hypothesis" of fracture mechanics; e.g., see ). The static friction force  fs (per substrate atom, i.e. fs = σsLxLy/Ns, where σs is the shear stress, Lx and Ly are the sides of the rectangular simulation cell, and Ns is the number of substrate surface atoms) depends on the given initial (frozen) configuration. For a given size A = Lx×Ly of the simulation cell, different realizations of the initial configuration will give different  fs values fs1 < fs2 < ..., where a given value  fsi is realized with probability pi(A). Now suppose we double the simulation cell. Slip-motion will again start at the weakest point wherever it is, in either half of the doubled cell. Assuming that the new (larger) contact does not develop new thresholds, the probability that the doubled cell fails at threshold  fsi equals the sum of the probability that failure occurs precisely at this threshold  fsi in both halfs plus the probability that in one half the threshold is  fsi and in the other half it is some larger  fsj:
pi(2A) = ( pi(A) )2 + 2pi(A) Σj>i  pj(A) .
(1)
The factor 2 accounts for the the two symmetric realizations of  fsj and  fsi in the two halves.

By iteration Eq.(1), we can find the probability piA) for larger and larger cell size ΛA = 2nA, with n=0,1,... Given the resulting distribution, one can calculate the average static threshold for the ΛA cell by
  fs(Λ) = ΣpiA) fsi .
(2)

To illustrate this approach, consider the simple instructive example where only two thresholds  fs1= fm and  fs2= fm+ Δf  > fm occur, with probabilities p1 and p2. For the doubled cell, we have four possible thresholds realizations: (fs1, fs1) with probability p12,  (fs1, fs2) with probability p1p2,  (fs2, fs1) with probability p2p1, and  (fs2, fs2) with probability p22. Accordingly, the doubled cell fails at the lower threshold with probability p12+ 2p1p2, and at the upper threshold with probability p22. Indicate with p1(A) = 1 − α and  p2(A) = α < 1. The iteration chain is p2(2ΛA) = [ p2A) ]2, with solution p2A) = αΛ, and thus  p1A) = 1 − αΛ. Accordingly, the average static friction approaches the minimum threshold  fm exponentially in Λ:
fs(Λ) − fm = αΛ Δf  = eΛ lnα Δf .
(3)

Figure 1: Iteration of Eq.(4) starting from a sawtooth initial distribution Pc(A)(f) = 2f Θ(f) Θ(1−f), where Θ(x) is the Heaviside step function.

 

Inset (a) shows successive iterations of Pc(ΛA)(f)  for Λ = 1,2,4,8,...

 

Inset (b) displays the scaled distribution ΛγPc(ΛA)γf) compared to the infinite-size solution (10).

 

The main graph shows the average static friction  f excess (above the minimum  fm) as a function of contact size.

 

When we replace the discrete thresholds  fsi with a more realistic continuous distribution with probability Pc(A)(fs), the first, quadratic, contribution in Eq.(1) can be neglected, and the iteration equation takes the form
Pc(2A)(fs) = 2Pc(A)(fs) ×


fs 
Pc(A)(fs') dfs' .
(4)
Figure 1a illustrates an example of the numerical iteration of this equation. Simulations suggest that for large Λ the distribution Pc(ΛA)(fs) tends to approach some universal shape, with little dependency on the small-size distribution Pc(A)(fs), once it is rescaled appropriately. A similar scaling behavior was proven for the strain distributions of the fiber-bundle models, where the conditions for the emergence of a critical point, i.e. a finite stress in the large-scale limit, were investigated under the assumption of a nonzero single-fiber breaking probability for arbitrarily small stress. Here instead we consider that the minimal contact ("single fiber") distribution of unpinning forces  fs can start off at a minimum  fm which can be nonzero. Iteration of Eq.(4) guarantees that for any contact size ΛA the distribution Pc(ΛA)(fs) vanishes below the same  fm as Pc(A)(fs): scaling preserves  fm. To address the scaling of the distribution above  fm, it is convenient to introduce  f = fs fm. Let us assume that at large Λ the normalized probability distribution scales as
Pc(2ΛA)(f) = a Pc(ΛA)(a f)  ,
(5)
where a > 1 is a constant. By substituting Eq.(5) into Eq.(4), for the large-size distribution g(f) = limΛ → ΛγPc(ΛA)γf), with γ = log2a, we obtain the following equation:
a g(af) = 2g(f)


f 
g(f ') df ',
(6)
or
  a g(af)

g(f)
= 2


f 
g(f ') df '.
(7)
Differentiating both sides with respect to  f, we get
a2g'(af) g(f) − a g(af) g'(f) +2g3(f) = 0 .
(8)
The solutions of this equation depend on a single feature of the distribution g(f), namely its small-f  behavior. More precisely, assuming that g(f) = Σk=k0ck f k with k0 > −1, we have that
 
a
=
a = 2γ  with  γ = (1 + k0)1  ,
  (9)
 
g(f)
 =
ck0 f k0 exp [ ck0 f 1+k0

1 + k0
]  
  (10)
solve Eq.(8). Figure 1b demonstrates the approach of the scaled distributions to the function g(f) = f exp(− f 2/2) (with a = √2) obtained by starting off with an initial distribution Pc(A)(f) = 2 f Θ(f) Θ(1−f), i.e. with k0=1, c1=2.
The scaling theory makes the following predictions: (i) as scaling preserves  fm, it is possible to predict the minimum threshold  fm from an evaluation of Pc(A)(f) at the smallest contact size; (ii) the iteration defined by Eq.(4) preserves the leading term in the  f  power expansion of Pc(A)(f) above  fm; (iii) regardless of the overall shape of the small-size threshold distribution, for large size the distribution acquires the "universal" shape of Eq.(10); (iv) its width ΔfA) scales down as an inverse power law of Λ; (v) this power law is dictated uniquely by the leading power law with which the arbitrary-size threshold distribution behaves for  fs near  fm; (vi) as Λ increases, the average friction force  fs approaches  fm according to the law
 fs(Λ) − fm ≈ [ fs(Λ=1) fm ] Λγ.
(11)
In the example of Fig.1, this relation yields a mean excess static friction scaling as the inverse square root of size   fs fm ∝ Λ1/2.

 

Simulation goto top

To validate our prediction with MD simulations, we use the previously developed model. Each of the two substrates is modeled by two atomic layers, one rigid and one deformable. In the minimum size simulation of contact area A, these substrates are composed by 12×11 atoms arranged in a square lattice. The space between the substrates is filled by three incomplete layers of lubricant atoms (to prevent crystallization of the lubricant, we put approximately 90% of the atoms which would complete three perfect monolayers). All atoms interact according to the Lennard-Jones (LJ) potential. The strength of the lubricant-lubricant interaction is Vll=1/9 (in dimensionless "natural" units, n.u., defined above), while the lubricant-substrate interaction is much stronger, Vsl=1/3. The equilibrium distance of the LJ lubricant-lubricant interatomic potential is rll/as = 3.95/3 (i.e., the solid lubricant is incommensurate with the substrate). These parameters correspond to a soft lubricant. Once the thin soft lubricant film is interposed between the sliders, sliding takes place inside the lubricant (as opposed to hard lubricants, where the sliding would take place at the interfaces) and the film melts during sliding, realizing the melting-freezing mechanism of stick-slip motion. The bottom substrate is kept fixed, while the rigid top slider layer is pressed with a load of 0.1 n.u. per substrate atom (representing a pressure in the order 100 MPa if the model represented a noble gas solid lubricant between metal surfaces) and driven through a spring of elastic constant k = 3×104 n.u. per atom with a velocity v. We carry out simulations at driving velocities v = 3×103 3×102 n.u. These velocities are sufficiently small that the system exhibits stick-slip motion, as illustrated in Fig.2a. We carry out runs of duration exceeding 107 n.u. for the smallest-size system (12×11), representing Λ=1. By extracting the "static friction" thresholds  fsi marked by circles in Fig.2a in correspondence to the peaks in  f(t) preceding each slip event, we obtain a set {fsi} sampling the probability distribution Pc(A)(fs). We evaluate this distribution by means of a histogram of 1,063 thresholds obtained during a long run, and shown in Fig.2b. Although the detailed behavior near the minimum threshold  fm is naturally affected by limited statistics, the data are consistent with a distribution staring off at  fm≈ 0.0075, with an approximately linear slope (k0=1), which produces an exponent γ=1/2. From the threshold distribution Pc(A)(fs) we extract the mean value  fs= 0.0397, marked by a dotted line in Fig.2b.

Figure 2:

 

(a) The time evolution of the spring force during a segment of the simulated stick-slip dynamics of the 12×11 substrate model driven at speed 0.01 n.u., with an applied load of 0.1 n.u. per rigid substrate atom; circles mark the stick-to-slip transitions where the individual static-friction thresholds  fsi are extracted.

 

(b) The probability distribution of the static-friction thresholds Pc(A)(fs) as estimated by a histogram of the  fsi values. A dotted line marks the mean value  fs, and an arrow marks the estimated  fm.

 

Having thus characterized the small-area sliding behavior, we proceed to increase the area in order to track the size-induced changes. The cell is successively increased to Λ = 2=2×1, 3=3×1, 4=2×2, 6=3×2, 9=3×3, 12=4×3, 16=4×4, 20=5×4, and 25=5×5. The results are presented in Fig.3. As expected, the average static friction decreases with system size. As was noted, it would not be feasible to extract a large-size limit in the absence of a scaling law. We find that scaling law (11) with γ=1/2 fits the simulation results with reasonable accuracy. The static friction tends to a finite large-size value  fm > 0, and therefore stick-slip will survive at macroscopic size.

Figure 3: The average static friction force per substrate atom as a function of the system size, as obtained from molecular dynamics simulations in the same conditions as those of Fig.2, with several sizes multiple of the 12×11 substrate model which is represented by the first Λ=1 point in figure.

The solid line shows the scaling law, Eq.(11).

The dashed line marks  fm, estimated by the lowest observed slip threshold in all simulations of all sizes.

 

Inset: log-log scale.

 

 

Discussion goto top

We just arrived at the conclusion that once  fm starts off nonzero,  fs will converge to  fm> 0 and static friction will not disappear in the large-size limit. One should however not jump to the conclusion that once the static friction threshold distribution starts from zero,  fm= 0, the amplitude of stick-slip jumps of  f(t) will drop to zero, and stick-slip friction will necessarily disappear in the limit of large contact area. There are two reasons why this is not generally true. The first reason resides in statics, and follows from elasticity of the substrate. The size λc of a domain that can be considered as rigid and slides as a whole, is determined by the elastic correlation length. Therefore, the average static friction force should reach a plateau for sizes L ~ A1/2 > λc. The second reason follows from kinetics. When the sliding motion starts at some weak contact site, it may either die off, or spread over the whole interface with some speed c. This process takes a finite time τ ~ L/c. If at a given driving velocity v, τ is of order or larger then the time between successive slips τss~ fs(L)/(kv), then the local sliding initiated by this weak contact will lose its role and effectiveness for all sizes L > λd , where λd = (c/v) fsd) /k, hence the static friction will saturate rather than decrease further to  fm as predicted by the scaling theory Eq.(11).
This leads us to ask more generally what is lost in the scaling approach? We assumed that the doubled cell has the same set of thresholds {fsi} as the original one. Yet a larger cell may develop new collective excitations, e.g., a dislocation loop of a size  > L. However, if the original cell A is large enough, we may still safely extrapolate its distribution to a mesoscopic size, where the master equation approach is applicable.
Another situation where a different behaviour is expected is the Aubry incommensurate superlubric state, which has zero static friction threshold in the infinite system. That state, corresponding to  fm= 0 in our theory, occurs preferentially for hard lubricants whose interior does not develop a shear band, and which do not melt during sliding.
Experimentally, the scaling behavior predicted here could be probed by comparing friction-force microscopy realizations with tips of different curvature radii sliding on a surface covered by a lubricant close to its melting points, e.g. an octamethylcyclotetrasiloxan or an ionic liquid at room temperature, or a noble-gas layer at a cryogenic temperature. The technological bottomline lesson, finally, is that stick-slip could be attenuated by reducing the smallest threshold force, for example by promoting extra defects in the lubricant film by additives or other means.

Published in: O.M. Braun, Nicola Manini, and Erio Tosatti, Phys. Rev. Lett. 110 (2013) 085503 "Size scaling of static friction"

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Last updated on April 22, 2014 by O.Braun.  Translated from LATEX by TTH